INDUSTRIES WE SERVE
We, Fusion engineering are Suppliers of Castings, Forgings and Machined Components made of carbon steel, low alloy steel and stainless steel, Duplex / Super duplex , Non-Ferrous with or without API MONOGRAM -API 6A / API 20C, PED 2014 / 68/EU from various reputed manufacturers approved by us.
Fusion Engineering is also one of the leading supplier of Bolting Components with or without API MONOGRAM- API 20E-0017 AND API 20F-0007 from various reputed manufacturers approved by us. Scope includes machined studs, machined bolts, screws and nuts. Hot formed bolts and Hot formed Nuts.
Some of the industries we serve would include valve, Earth moving equipment, Pump, Automobile and Engineering firms. The castings and forgings delivered include multitude of Valves, Flanges, Fittings & Couplings which comply with relevant ASTM, ASME, API, BS, DIN, EN, JIS, ISO and Indian standards. Besides providing comprehensive and cost effective production services, we can also fulfill your casting and forging requirements from concept, design, prototype to final product based on client requirements.
OUR SCOPE OF SUPPLY
Castings and Forging Components
| Oil and Gas With or Without API MONOGRAM -API 6A / API 20C, PED 2014/68/EU | Body, Bonnet, Yoke, Wedge, Gate, Disc, Hinge, Elbow-45,90,180, Tee, Goose Neck Adapter, Connector, Ball, Yoke, Clapper, Lower, Plate, Arm, Studded Block, Studded Tee, Studded cross, Hub, Spool, Spider, Flange. |
| Earth Moving Equipment | Boom foot, Arm foot, Drum, Housing, Yoke & Sprocket, Tooth, Adapter Shaft, Banjo, and Idler. |
| Railway | Knuckle, End Plate, Butt Plate, Coupler Head Casting, Piston Pin, Flange. |
| Automobile | Worm Adjustment Cover, Cylinder Cover, Connecting Rod. |
| Pressure Part | Arm, Yoke. |
| Hydraulic Equipment | Support Plate, Rod eye, Trunnion, Cap End Cover. |
| Defense component | RH Crank, RH Drum, Lug, Carrier, Worm Wheel. |
Some of the industries we serve would include valve, Earth moving equipment, Pump, Automobile and Engineering firms. The castings and forgings delivered include multitude of Valves, Flanges, Fittings & Couplings which comply with relevant ASTM, ASME, API, BS, DIN, EN, JIS, ISO and Indian standards. Besides providing comprehensive and cost effective production services, we can also fulfill your casting and forging requirements from concept, design, prototype to final product based on client requirements.
Bolting Components (Fasteners)
Oil and Gas
API MONOGRAM- API 20E-0017 AND API 20F-0007
- Petroleum Equipment Manufacturers
- Offshore
- Refinery & Chemical Facilities
- Valve Manufacturers
- Wind turbine and Wind Tower
- Pipelines
Custom Bolts in Inconel 718,17-4PH, MP35N and other Special Materials.
Bolts and fasteners in Inconel 718, 17-4PH, MP35N, Hastelloy, ASTM L7M and B7M, B7, L7, ASTM 660, B16, 304 and 316 stainless steel, Duplex, Super Duplex Stainless steel and other high nickel alloys.
Bolts are coated Hot Dip Galvanizing (ASTM A153), NanoGalv, PTFE (Fluoropolymer), Xylan 1000 Series, Xylan 1400 series, Sermagard 1105 (ASTM FI 428), Sermagard 1280, Molybdenum Disulfide, Cadmium Plating (ASTM B766), Zinc Electroplating (ASTM B633), Chromate Dips, Phosphating, Black Oxide, Passivation.
CASTING MATERIALS
Casting Products
Fusion Engineering is qualified in supplying high quality castings in an array of classes and material grades for various industries. We welcome challenges and willing to go the extra mile to develop new products and tailor made solutions. Contact us to find out how we can work with you to be your value added supplier.
| Castings Produced | Components |
|---|---|
| Gate valve | Body, Bonnet, Yoke, Wedge, Gate Valve Weld End Body, Gate Valve End Body. |
| Four way valve Globe valve | Dura seal body, Plug, Bonnet, Lower plate, Twin seal body. Body, Bonnet. |
| Check valve | Body, Disc, Hinge. |
| Swing check valve | Body, Clapper, Arm. |
| Manifold fittings | 45°, 90°, 160°, Elbow, Tee, Goose neck. |
| Knife edge valve | Body, Gland. |
| Ball valve | Body, Adapter, Connector, Ball. |
| Butterfly valve | Body, Disc. |
| Angle valve | Body, Yoke. |
| Parallel slide valve | Body, Cover. |
| Combination body | Measuring meter. |
| Ultrasonic meter | Body. |
| Oil field equipment | Body tubing head, Spool, Spider, GV Body, Mud valve body & Bonnet, Blow out preventer. |
| Earth moving equipment | Boom foot, Arm foot, Drum, Housing, Yoke, Sprocket, Tooth, Adapter, Banjo. |
| Railway | Coupler Head Casting, Knuckle, End plate, Butt plate. |
| General Engineering | Hinge Bracket, Door Casting, Cylinder Head, Pinion Housing, Square Box with Teeth SS 309 Bucket, Square Box with Teeth SS 309 Bucket. |
| Needle Valve | Needle Valve Body. |
CASTING
Scope of Materials supply dealt in casting processes are:
Carbon Steel
ASTM A 27, ASTM A 216 – WCB, WCC ASTM, A 352 – LCB, LCC, CA6NM GP240GH IS 1030, IS 276, IS 2707, EN Grade -1.0619,1.6220
Low Alloy Steel
AAR M201 Grade E, EN Grade 1.7357,8630LAS, ASTM A148 A 487 – 60K, 70K, 4QA, ASTM A 217 – W.C6, W.C9, C5, Cl 2, Cl 2A, ASTM A 352 – LC3, ASTM A 487 -1C, 2A, 4A, 4B,4C(4D,9GS34 CrNiMo6 ScMnCrMoBH, IS 2644 -Various Grades, MS 22025, MS 22015, MS 008
Stainless Steel
ASTM A 217 / A 487 – CA15 ASTM A 351 / A 743 / A 744 C.F3, CF3M, CF8, CF8C, CF8M, CN7M, ASTM A 352 / 487 – CA6NM, EN Grade-1.4581,1.4408.
Manganese Steel
Upon Customer Specification
Duplex / Super Duplex Stainless Steel Nickel Alloy
INCONEL 400 / 625 / 725 / 825 & MONEL K 400
Copper Alloy
ASTM B124 UNS C63000, Nickel Aluminium Bronze, Aluminium Alloy AK – 6 GOST 4784 – 97
FORGING MATERIALS
Forging Products
Fusion Engineering is qualified in supplying high quality forgings in an array of classes and material grades for various industries. We welcome challenges and willing to go the extra mile to develop new products and tailor made solutions. Contact us to find out how we can work with you to be your value added supplier.
| Forgings Produced | Components |
|---|---|
| Gate valve | Body, Bonnet, Yoke, Wedge, 1.5" 7500 Gate Valve Weld End Body, 4" MR 7500 Gate Valve End Body. |
| Four way valve | Dura seal body, Plug, Bonnet, Lower plate, Twin seal body. |
| Globe valve | Body, Bonnet. |
| Check valve | Body, Disc, Hinge, Cover. |
| Manifold fittings | Studded block, Studded tee, Studded cross, Hub,45° Elbow, 90° Elbow Manifolds. |
| Ball valve | Body, Adapter, Connector, Ball, Bearing Block. |
| Butterfly valve | Body, Disc. |
| Automobile parts | Worm adjusting cover, Cylinder cover. |
| Oil field equipment | Flanges, Studded blocks, Choke body, Flow tee cap, Plug, Top cap, Lower cap, Cylinder head, Adapter & Spacer Spool, Ring Joint Gasket, Bull Plug, End Connector, Other End Connectors, Flanged Connectors. |
| Earth moving equipment | Shaft, Backbone tube flange, Rod forging, Hub, Lever, Spur gear, Stepped shaft, Axle, Bracket, Support plate, Blade forging, Body steel forging. |
| Railway | Spur gear, Shaft master, Piston pin forged shaft. |
| General Engineering | Hinge Bracket, Door Casting, Cylinder Head, Pinion Housing, Square Box with Teeth SS 309 Bucket, Square Box with Teeth SS 309 Bucket. |
| Hydraulic equipment | Cap end cover, Rod eye, Trunnion, Support plate, Clevis Forging. |
| Defense Components | RH Crank, RH Drum, Carrier, Lug, Bodu Seal Oil, Worm Wheel, Shaft, Pinion Planet, Cover Labyrinth, Bracket, Lever, Sprocket, Gear. |
FORGING
Scope of Materials supply dealt in forging processes are:
Carbon Steel
ASTM A105, ASTM A 350 LF2, EN 3A, EN8, IS 2004, CLASS 4, SA 299 / SA 516, EN 10222 – 2 Gr. P 280 GH, EN 10250 – 2, C 45, EN 8D, SAE 1018 & 10088, GOST 15 STEEL.
Low Alloy Steel
AISI 4130, AISI4140, AISI 4140H, AISI 8620H, AISI 4145, AISI 8650H, ASTM A 350 LF6, ASTM A182 Gr- F5,F9, F11,F22,F91&F9 2.GOST45437138XC/45XH /H2M5A / Grade 30XGCA, GOST 4543 Gr-20X2H4 – 71,30X GCA – 71 & Gr-45 XH2M0 AW – 71, SAE 5046, E N 9,16,19,24 & 39 B , IS 4367 G r. 20 C 15.
Stainless Steel
ASTM A182 Gr – F304, F304L, F316, F316L, F316LN.F321, F6A, F304H, F 316H, F6NM & F20, ASTM A 276Gr – 431, F44, F437, F321, 17.4PH.
Precipitation Hardening Stainless Steel
ASTM A 564 Gr. 17-4 PH.
Duplex / Super Duplex Stainless Steel
ASTM A182 Gr – F51, F53, F55, F60 & F65.
Nickel Alloy
INCONEL 400 / 625 / 725 / 825 & MONEL K 400.
Copper Alloy
ASTM B124 UNS C63000, Nickel Aluminium Bronze, Aluminium Alloy AK – 6 GOST 4784 – 97.
Bronze
GOST 18175 – 72 KMN 10 -3 -1, BRASS GOST! 5527 – 70 – 59 – 15.
BOLTING / FASTNERS MATERIALS
API 20E&API 20F BOLTING
Bolting Components (Fasteners)
Oil and Gas
API MONOGRAM- API 20E-0017 AND API 20F-0007
- Petroleum Equipment Manufacturers
- Offshore
- Refinery & Chemical Facilities
- Valve Manufacturers
- Wind turbine and Wind Tower
- Pipelines
Custom Bolts in Inconel 718, 17-4PH, MP35N and other Special Materials.
Bolts and fasteners in Inconel 718, 17-4PH, MP35N, Hastelloy, ASTM L7M and B7M, B7, L7, ASTM 660, B16, 304 and 316 stainless steel, Duplex, Super Duplex Stainless steel and other high nickel alloys.
Bolts coated with Hot Dip Galvanizing (ASTM A153), NanoGalv, PTFE (Fluoropolymer), Xylan 1000 Series, Xylan 1400 series, Sermagard 1105 (ASTM FI 428), Sermagard 1280, Molybdenum Disulfide, Cadmium Plating (ASTM B766), Zinc Electroplating (ASTM B633), Chromate Dips, Phosphating, Black Oxide, Passivation.
Other ASTM Specifications commonly used for fasteners
| A 307 | Low Carbon Steel Externally and Internally Threaded Standard Fasteners. |
| A 325 | High Strength Steel Bolts for Structural Steel Joints, including Suitable Nuts and Plain Hardened Washers. |
| A 449 | Quenched and Tempered Steel Bolts and Studs, Grade 5. |
| A 453 | High Temperature Bolting Materials, Age hardened. |
| A 354 | Quenched and Tempered Alloy Steel Bolts and Studs with Suitable Nuts with Grades BC and BD. |
| A 490 | High Strength Alloy Steel Bolts for Structural Steel Joints, including Suitable Nuts & Plain Hardened Washers. |
| A 540 | Alloy Bolting Material for Special Applications. |
| A 563 | Nuts of Carbon and Alloy Steel. |
| A 564 | Age Hardening stainless steel (17-4, etc). |
| A 574 | Alloy Steel Socket Head Cap Screws. |
| F593 | Stainless Steel Bolts, Hex Cap Screws and Studs. |
MATERIALS SELECTION
Suggested materials for use in various temperatures and atmospheres typically encountered in the energy industry
